Chain Conveyor Stabilizing Rod Tempering Furnace Natural Gas Fired 150 Pcs/ H

Chain Conveyor Stabilizing Rod Tempering Furnace Natural Gas Fired 150 Pcs/ H

Overview

Wuxi Wondery Industry Equipment Co., Ltd. proudly presents the Chain Conveyor Stabilizing Rod Tempering Furnace (Natural Gas) – Model WDL605-6, a premium heat treatment solution specifically designed for stabilizing rods, springs, and other metal parts. With a working size of 1500 x 8000 x 150mm, this natural gas tempering furnace offers industry-leading precision, high efficiency, and consistent results for the heat treatment of metal parts such as stabilizing rods and springs.

This furnace combines advanced natural gas heating technology, automated temperature control, and energy-saving features, ensuring reliable operation in high-volume production lines. Whether you're in the automotive, aerospace, or manufacturing sector, this furnace is tailored to meet the toughest tempering process requirements.

Key Features and Benefits

• Natural Gas Heating for Efficiency: The WDL605-6 operates with natural gas heating, providing an energy-efficient and environmentally friendly alternative to electric-powered furnaces. The furnace achieves a heating power of 720 kW, ensuring rapid and uniform temperature distribution across the workpieces.

• Chain Conveyor System for Precision: The V-shaped chain plate synchronous conveyor ensures smooth, precise movement of workpieces through the furnace. The conveyor chain's ability to preheat incoming workpieces helps save energy and improves overall furnace efficiency.

• Advanced Temperature Control: With 4 temperature zones and an accuracy of ≤±1°C, the WDL605-6 guarantees uniform heating for consistent and high-quality results. The furnace can maintain a furnace temperature uniformity of ≤±6°C, ensuring reliable tempering results.

• High Productivity: Designed for high throughput, the furnace processes up to 150 pieces per hour, making it ideal for large-scale tempering operations. This furnace supports the continuous and efficient processing of stabilizing rods and other metal components.

• Energy Efficiency: Featuring a unique return chain preheating system, the furnace recycles heat from the chain's return, significantly reducing energy consumption while maintaining high processing speeds.

Main Technical Parameters

Energy Consumption and Utilities

• Electric Power: The total equipment power is 16.0 kW, with typical operational consumption around 11.0 kW, powered by 380V, 50Hz three-phase AC.

• Gas Consumption: This tempering furnace uses natural gas with a calorific value of 8400 Kcal/m³ and an inlet flow rate of 100 m³/h. The furnace consumes approximately 50 m³/h of natural gas for consistent operation.

Production Line Features

1. Premium Construction Quality: The furnace's structure is built from SUS304 stainless steel, ensuring long-term durability and resistance to high temperatures. The insulation is composed of high-performance poly light insulation bricks for improved energy retention and furnace efficiency.

2. Hot Air Circulation for Uniform Heating: The forced hot air circulation system ensures consistent heat distribution across all zones. The system's air guide cover and centrifugal fans maintain optimal air flow for improved temperature uniformity.

3. PLC-Based Control System: The WDL605-6 features an advanced PLC control system, automating all critical furnace functions, including temperature regulation, motor control, and safety interlocks. It allows operators to easily monitor and adjust key parameters via a human-machine interface (HMI).

4. High-Precision Temperature Control: With PID control, the system automatically adjusts burner activity to ensure uniform furnace temperature, further improving energy efficiency and temperature consistency across all zones.

Detailed Equipment Breakdown

1. Heating System: The furnace uses SICA65RB short-flame burners with IES258K burner controllers. Each burner is equipped with automatic flameout protection, ensuring safe operation and energy efficiency.

2. Conveyor System: The V-shaped chain conveyor operates with precision, minimizing tension on the chain and ensuring smooth transport of workpieces. The chain is preheated using exhaust heat, enhancing overall furnace efficiency.

3. Furnace Lining: The furnace is lined with 1260 cera carpet blocks and polylight insulation bricks, designed to withstand high temperatures while minimizing heat loss, thus improving energy efficiency and operational safety.

Applications

The WDL605-6 Chain Conveyor Stabilizing Rod Tempering Furnace is ideal for a wide range of industrial applications:

• Stabilizing Rod Tempering: This furnace is perfect for tempering stabilizing rods, springs, and other metallic components that require consistent, uniform heating to achieve desired hardness and strength.

• Spring Production: Suitable for spring tempering, particularly for springs with diameters ranging from φ16-30mm.

• High-Volume Heat Treatment: The furnace's ability to process 150 pieces per hour makes it an excellent choice for industries requiring high-throughput heat treatment processes, such as automotive and aerospace manufacturing.

Why Choose Wuxi Wondery Industry Equipment?

• Global Standards: Our Chain Conveyor Stabilizing Rod Tempering Furnace adheres to international standards for industrial heating equipment, ensuring reliability, safety, and longevity.

• Energy Efficient: The natural gas heating system and return chain preheating significantly reduce energy consumption, making it a cost-effective solution for large-scale tempering operations.

• Advanced Control Systems: With its PLC-based control and HMI interface, operators can monitor real-time data, adjust settings, and maintain optimal furnace performance.

Conclusion

The WDL605-6 Chain Conveyor Stabilizing Rod Tempering Furnace offers a reliable, efficient, and high-performance solution for metal tempering applications. Whether you need to temper stabilizing rods, springs, or other metal components, this furnace provides uniform temperature control, high throughput, and energy savings, all while ensuring the highest standards of quality and safety.

For more information or to request a quote, contact Wuxi Wondery Industry Equipment Co., Ltd., your trusted partner in industrial heat treatment solutions.