1. Large-Scale Processing: 15m Zinc Kettle Process for Over-length Components

In the anti-corrosion treatment of large road/bridge components and power towers, workpiece length is often a rigid bottleneck. This linear hot-dip galvanizing line features a massive zinc kettle with internal dimensions of 15m × 1.8m × 3.2m. With a molten zinc capacity of 510 tons, the system easily accommodates over-length steel structures within a 15-meter span, ensuring uniform heating and coating thickness during immersion and effectively eliminating oxidation risks associated with "segmental double-dipping."

2. Power Configuration & Energy Management: High-Efficiency Rhythm Supported by 480kW Total Load

To drive this extensive industrial system, the line is configured with a total power consumption of approximately 480kW. In terms of process logic, energy is precisely distributed across critical nodes: the 185kW side-suction zinc fume exhaust fan and the 55kW acid mist purification system form the core of the energy cycle. This high-power configuration ensures that while the liquefied gas heating system maintains constant temperature curves, auxiliary systems like the 22kW furnace blower and 15kW iron removal equipment collaborate efficiently, significantly increasing the turnover rate per ton of components.

3. Intrinsic Environmental Protection: Side-Suction Tech & Closed-Loop Fume Control

As environmental regulations tighten globally, the treatment of dust and acid mist has become a market entry barrier. This production line deeply integrates environmental modules, utilizing a 185kW powerful side-suction zinc fume treatment system combined with automated filtration devices to achieve an intrinsically clean workshop. All emission data is linked to the core control system, which, through the flexible regulation of the 480kW power assembly, ensures that exhaust meets environmental standards without compromising production rhythm—providing a strong compliance backing for international engineering bids.